The technological laboratory of Petroceramics is designed to develop new materials and methodologies for
advanced materials for specialized applications. We can cover the entire production process of ceramic materials including powder preparation, shaping and thermal treatment at different conditions. Further, we offer prototyping and pre-series production service and guarantee high quality products and materials.

The main tools available in our technological laboratory are:

Machinery for raw materials preparation Characteristics
Atomizer Oxidizer: methane
Atomized size: 150-600µm
Evaporative potential: 30L/h
High-energy mill Chamber volume: 4L
Grinding balls: Zirconia ø1mm
Grinding balls charge Max: 3.4L
Dust particle sub micrometer size with low dispersion
Granulator Grinding chamber in wear steel
Surface hardness: 750Vickers
Grinding speed: 30kg/h

 

Machinery for molding Characteristics
Vertical molding machine Mould clamping force: 80ton
Temperatures adjustment: 40-350°C
Max clearance: 560mm
Max stroke: 450mm
Heating platens dimensions: 450x400mm
Vertical molding machine Mould clamping force: 175ton
Temperatures adjustment: 40-350°C
Max clearance: 650mm
Max stroke: 550mm
Heating platens dimensions: 550x600mm
Horizontal injection molding machine Mould clamping force: 40ton
Max clearance: 550mm
Max Stroke: 350mm
Platens dimensions: 270x270mm
Mobile mold weight Max: 135kg
Injection speed: 20-40g/s
Injection pressure: 1550bar

 

Oven for thermal treatments Characteristics
High pressure oven Max pressure: 100bar
Max vacuum: 10-3mbar
Max temperature (Vacuum): 2550°C
Max temperature (Argon): 2100°C
Max temperature (Nitrogen): 1700°C
Chamber volume: 50L (L=420mm, H=400mm)
Vacuum oven Max vacuum: 10-3mbar
Max temperature: 2200°C
Chamber volume: 50L (L=420mm, H=400mm)
Vacuum oven Max vacuum: 10-3mbar
Max temperature: 1700°C
Chamber volume: 100L (L=420mm, H=800mm)
Oven Chamber atmosphere: Air/Nitrogen
Max temperature: 1750°C
Chamber volume: 150L (500x550x550mm)
Debinding oven Chamber atmosphere: Air/Nitrogen
Max temperature: 800°C
Chamber volume: 64L (400x400x400mm)
Debinding oven Chamber atmosphere: Air/Nitrogen
Max temperature: 850°C
Chamber volume: 400L (L=700mm P=1050mm)
Debinding oven Chamber atmosphere: Air/Nitrogen
Max temperature: 650°C
Chamber volume: 540L (750x900x800mm)
Induction heater Max power: 45kW
Frequency: 50-150kHz
Inductor geometry customizable
Microwave oven Max temperature: 1750°C
Microwave output power: 10.8 kW
Frequency: 2.5 GHz
Chamber volume: 125L (500x500x500mm)
Flowable with different gases

 


PETROCERAMICS - Kilometro Rosso Parco Scientifico Tecnologico, Viale Europa, 2 - 24040 (BG) Italy - P.I. 04026040966, info@petroceramics.com, +39 035 0770886, Fax +39 035 0779653 

 

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